Scale-Up Production

Providing efficient and cost-effective scale-up production solutions

Panlabs is committed to delivering efficient and cost-effective scale-up solutions. We have established 50-500 L SIP-enabled fermentation systems to support pilot-scale production and process validation, along with key downstream equipment including explosion-proof extraction and concentration systems, continuous centrifuges, and freeze dryers, enhancing overall process integration capabilities.

Our scale-up strategy follows an "in-house pilot + external manufacturing" model: process validation is conducted at 50-500 L within Panlabs, while commercial production at 1,000-5,000 L and above is carried out in collaboration with qualified partners. By integrating internal capabilities with external manufacturing resources, Panlabs improves scale-up success rates, shortens development timelines, and accelerates clients' path to commercialization.

Fermentation Production Equipment

50-500L In-Situ Sterilization Fermenter

Specifications:

Fermenter volume: 50-500 L, equipped with an AC servo agitation system (20-600 rpm) and industrial-grade PLC control via human-machine interface, suitable for various fermentation processes.
Material: All parts in contact with liquids are made of SS316L stainless steel.

Downstream Purification Equipment

Explosion-Proof Stirred Extraction and Concentration Machine.

Specifications:

Operating Volume: 625 L
Agitation System: 0-60 rpm, variable frequency control, equipped with 2HP motor
Condensation Capacity: Condenser surface area approx. 4 m2, includes heated agitation tank, condenser, and vapor-liquid separator
Explosion-Proof Rating: Control box designed for positive pressure, compliant with IP66 standard

Continuous Disc Stack Separator

Specifications:

Processing Capacity: Maximum flow up to 4,000 L/h (depending on model)
Automation: Equipped with CIP (clean-in-place) function and scheduled solid discharge capability
Material: Bowl made of duplex stainless steel for enhanced durability and corrosion resistance
Advantages: Gentle product handling, high separation efficiency, and low energy consumption

Freeze Dryer

Specifications:

Condensation Capacity: 20L / 24H
Minimum Temperature: Condenser can reach below -60℃; shelf temperature control range: -40℃ to +60℃
Loading Capacity: Equipped with 8+1 layers of stainless steel shelves, total area 2.2 m², includes 8 trays
Features: Uses sand-oil heat conduction to maintain uniform temperature and precision

High-Pressure Homogenizer

Specifications:

Maximum Pressure: 30,000 psi (2,068 bar)
Flow Rate: Up to 320 ml/min
Minimum Sample Volume: 300 ml
Power Unit: Electric-hydraulic system
Nozzle Material: Diamond, fixed geometry
Electrical: 220 V, three-phase, 5HP